This automated machining cell is specifically designed for Tesla Model Y aluminum crash cans, addressing two core production challenges: flexible changeover of multiple processes for high-rigidity components, and post-machining cleaning and inspection. It meets the stringent requirements of new energy vehicle body structural parts for processing efficiency and quality consistency.
The cell adopts a modular robotic collaborative operation mode. FANUC robots equipped with multi-functional grippers automate the entire process from blank picking, inter-process transfer, to finished part unloading. The core machining process integrates key processes such as secondary positioning compensation, in-line deburring, and high-pressure air blowing cleaning. While ensuring machining precision, it effectively removes aluminum chip residues, guaranteeing that part cleanliness meets subsequent painting and assembly standards.
To address Tesla's demand for high-frequency process quality monitoring, the cell incorporates an in-line spot inspection module capable of real-time measurement and data feedback for critical dimensions. The overall layout is compatible with AGV material delivery, forming a flexible machining closed loop from raw material loading to finished part unloading. This significantly enhances the line's adaptability to mixed-model production, providing an intelligent solution for the reliable and efficient manufacturing of body safety structural parts.
Key Processes
Product in Action